Quick, Easy and Reliable Pig-tail and Thru-splice Termination
The Inverted Splice Termination (IST) terminator and applicator will terminate pig-tail splices or thru-splices consisting of two or more stranded or magnet wires. The system is capable of terminating combinations having a Circular Mil Area (CMA) of 400 - 13,000 when applied in accordance with the corresponding terminal application specification. For applications outside of these specifications, please contact TE Application Tooling for assistance.
Features
- 5-ton terminator with air feed applicator delivers a high quality crimp. (Inverted applicators will not run on standard presses specialty guarding and software is required. Conversely, standard applicators will not run on IST 5-ton presses).
- Better access to present wires to the crimping area offers more flexibility when terminating leads from completed motor assemblies.
- With the pig-tail applicator, operators can cut excess wire using the integrated shear in the applicator, thereby keeping leads as small as possible (short break out). The shorter leads gives customers more flexibility to post process magnet wire applications. Operators can more easily tuck in or heat shrink terminated lead ends, allowing for potentially smaller motor housings.
For quick, easy and reliable pig-tail and thru-splice termination of magnet wire and lead wire combinations, TE Connectivity (TE) offers the Inverted Splice Terminator (IST) and applicator.
Crimp Quality Monitor (CQM) II
The CQM II on the Inverted AMPLIVAR terminator is easy to use, with intuitive menus along with enhanced monitoring and graphing features. Five different analysis methods are offered to monitor the process. This confirms quality crimps are produced and faulty crimps are detected.
Pigtail Splice
Terminator Part Numbers
| Terminator Unit | Part Number | Terminals Applied |
|---|---|---|
| Inverted AMP Applicator with Specialized Terminator | 2305750-1 | 62040-1 62040-2 62306-1 62306-2 62307-2 62307-3 (1500 - 5000 CMA) |
| Inverted AMP Applicator with Specialized Terminator (w/CQM II) | 2305750-2 | |
| Inverted AMP Applicator Only* | 2305750-3 | |
| Inverted AMP Aplicator Spare Parts Kit | 7-2305750-7 | |
| Terminator Unit | Part Number | Terminals Applied |
| Inverted AMP Applicator with Specialized Terminator | 2335336-1 | 62308-2 (3000 - 7000 CMA) |
| Inverted AMP Applicator with Specialized Terminator (w/CQM II) | 2335336-2 | |
| Inverted AMP Applicator Only* | 2335336-3 | |
| Inverted AMP Aplicator Spare Parts Kit | 7-2335336-7 |
Thru-Splice
Terminator Part Numbers
| Termination Unit | Part Number | Terminals Applied |
|---|---|---|
| Applicator with Specialized Terminator | 2326072-1 | 2238122-1 42119-1 41899 |
| Applicator with Specialized Terminator (w/CQM II) | 2326072-2 | |
| Applicator Only* | 2326072-3 | |
| Applicator Spare Parts Kit | 7-2326072-7 |
*Inverted AMP Applicator can only be used in Special Terminators with the correct guarding.
Engineered to Meet Your Needs
Does your application require an engineered solution to meet your specific needs? The TE Application Tooling engineering team can provide technical support to customize an IST machine to accomodate special fixturing and additional automation features to accomodate your unique applications.
